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Welding gas: argon vs CO₂ vs mixed gas — how to choose

TIG uses 100% argon (stainless steel, aluminium) · MAG welding of steel uses 100% CO₂ (economical) or an Ar+CO₂ mix such as 80/20 (less spatter, neater weld) · Never use CO₂ for…

Illustration: TIG welder welding metal with a bright arc
Illustration — TIG welding (generic illustration, not the company’s actual premises or products)
Photo: Mak04 at Slovenian Wikipedia / Wikimedia Commons / Public domain
Illustration: Green welding gas cylinders with blue valve caps
Illustration — Gas cylinders for welding (generic illustration, not the company’s actual premises or products)
Photo: Cjp24 / Wikimedia Commons / CC BY-SA 4.0
Short answer: TIG uses 100% argon (stainless steel, aluminium) · MAG welding of steel uses 100% CO₂ (economical) or an Ar+CO₂ mix such as 80/20 (less spatter, neater weld) · Never use CO₂ for aluminium

Gas selection table by welding job

Job/materialRecommended gasNotes
TIG, stainless steelArgon 100%Clean weld bead
TIG/MIG, aluminiumArgon 100%Do not use CO₂
MAG, carbon steel (economical)CO₂ 100%More spatter
MAG, carbon steel (neat bead)Ar+CO₂ mixed gas, e.g. 80/20Costs more than pure CO₂
MIG, stainless steelMixed gas to suit the welding wire specCheck the wire manufacturer’s specification
The right mix and flow depend on the job specification, welding wire and welding machine. Confirm with your factory’s welding supervisor.

Safety

  • Argon and CO₂ are heavier than air and accumulate in low or confined spaces, causing asphyxiation. Ventilation is required.
  • Keep cylinders upright and firmly secured; close the valve after use.
  • Use regulators and hoses suited to the gas type.

FAQ

Which gas is used for TIG welding?

Mainly pure argon, suitable for stainless steel, aluminium and copper.

Which gas is used for MAG welding of carbon steel?

100% CO₂ or an argon+CO₂ mixture (a popular mix is Ar 80% / CO₂ 20%). Mixed gas usually gives less spatter and a neater bead, but costs more than pure CO₂.

What is the difference between argon and CO₂?

Argon is an inert gas and does not react with the weld; CO₂ reacts slightly with the molten metal, so it is used mainly for carbon steel.

What gas is used for welding aluminium?

Pure argon. Never use CO₂.

Where can I order welding gas in Chonburi?

Order argon, CO₂ and mixed gases from MUREX Boonlum Oxygen, tel. +66 89 133 9957 or LINE @hgp6435o [confirm cylinder sizes and delivery service]

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